Posts Tagged ‘Renewable Energy’

Heating from Biomass Boilers – An Appropriate Use of Wood Fuel

Wednesday, May 8th, 2013

So wood fuel is dirty? The recent debate re-opened and ‘fuelled’ no doubt by the announcement that the Drax power station will convert three of its boilers to run on wood fuel, somewhat clouds the debate in a fog (or is it a soot) of confusion.

So let’s look differently at the real issues. What is an appropriate use of wood fuel and what are the various levels of the wood fuel market?

Contract Chipping for Biomass Boilers

Contract Chipping for Biomass Boilers

Is Biomass for Power-Only Appropriate?

Is using biomass to generate electricity only at Drax, and other such power stations, an appropriate use of wood fuel? Of course it will reduce carbon emissions, but let’s remember that only about a third of the energy of the biomass fuel (or indeed fossil fuel for that matter) used in the production of electricity goes into generating useful energy –from this type of plant. The remaining two thirds of the energy from the large-scale use of fuel is lost, so is this appropriate?

Biomass Used for Combined Heat and Power
Contrast this to Sweden, and take as an example the city of Vaxjo. It is the size of Taunton and has a 200 MW combined heat and power plant sitting in the suburbs. It supplies both electricity and heating via a district heating underground piped network to some 95% of the city. This is based on an efficient use of wood fuel. Remarkably, the city isn’t covered in ash and the air is clean in what is a very beautiful part of Sweden.

It can be argued that Sweden has much more wood fuel potential than the UK. But, it is being used efficiently, wisely and appropriately. District heating, with distributed heat, linked to electricity generation in combined heat and power plants is more the norm in Scandinavia. Large scale CHP done this way is an appropriate usage, electricity-only is questionable. So it is encouraging to see plans for a green district heating system for Exeter emerging, which would help reduce carbon emissions and result in more energy efficient heat and power for the city.

Contract Chipping

Contract Chipping Into Fuel Store

Biomass Boilers Used for Heat – An Appropriate Use

The use of biomass fuel to generate heat in 90%+ efficient biomass boilers is also a far different thing to large scale electricity-only power generation in far less efficient circumstances. Firstly, there is a far more complete combustion at these high levels of efficiency so far less wasted energy and an effective use of fuel.

This is reflected in the very low emissions that are generated from high efficiency biomass heating as a result. Figures on the Biomass Energy Centre’s website show an up to 98% reduction in CO2 from the use of biomass fuels to generate heat, compared to using electricity and 96% when compared to heating oil.

To put this further into perspective, there are new lower maximum emission levels that are due to come into effect in the Building Regulations this summer. The standards will be a maximum of 30g/GJ particulate matter and 150g/GJ nitrogen oxides for all new build and particularly Code for Sustainable Homes developments. OFGEM will also require the emissions from biomass boilers to fall below this level in order to gain accreditation into the Renewable Heat Incentive (RHI).

In fact, high quality and high efficiency biomass boilers including the Guntamatic Biostar, Biocom and Powerchip already fall significantly below the new maximum emissions standards.

A further point is the scale at which biomass heating takes place. Within the Renewable Heat Incentive (RHI) scheme, small-medium biomass (up to 1mW) makes up nearly 70% of heat generated from biomass boiler projects accredited into the scheme.

Treco Biomass Boiler at Great Barn

Treco Biomass Boiler at Great Barn

Treco and our partners have managed a number of installations and successfully gained RHI accreditation for over 53 biomass boiler projects to date. These include a number of 100kW boiler installations including those serving Mornacott Farm, Higher Combe  and the Great Barn, which see a single boiler providing heating to a number of buildings within a district heating scheme on rural estates.

Installations we have recently completed at Menchine  and Hollyfield free range poultry farms feature installations including 400kW and 300kW biomass boiler systems respectively. The systems at this capacity heat multiple chicken sheds with capacity available to heat the farm house as well. See the case studies here

Locations such as the above are often amongst the 12% of the country off the mains gas network, which are typically in rural, localised and harder to reach areas. They have been reliant for many years on polluting and expensive electricity, LPG and oil. The high cost of electricity in many ways reflects its inefficient production. At around 13.5p per kWh, electricity is the most expensive form of fossil fuel, with LPG at 7.16p and the cost of oil is around 6.3p per kWh, compared to just 2.7p per kWh for wood chips.

Our clients, when switching to biomass boiler heating, are likely to also move to sourcing their own wood fuel from localised suppliers, or even chipping their own wood fuel supply directly into a fuel store to gain the highest fuel cost savings of 50-80% versus fossil fuels.

Much of this localised supply is so far under the radar so as to not even factor in calculations regarding the UK’s overall supply of wood fuel or emissions generated during its localised production or transportation. In fact the availability of localised wood fuel is a by-product of correct woodland management, which stimulates biodiversity, forest growth and carbon capture.

On a local scale, the small scale local producer using “thinnings” and residues of sawmilling can support more local markets and high efficiency heat-only biomass boilers without even touching the fuel supply being used for large scale power generation.

This boosts the local economy, creating jobs, utilises our own resources sustainably, and not only reduces CO2, but for off-gas grid users, but reduces the costs of energy, irrespective of any tarriff or incentive.

This somewhat undermines claims that wood fuel’s production results in higher greenhouse gas emissions than coal. So lets’ think a bit more about using wood fuel in an appropriate way, at all levels, to really energise our economy and lower our emissions.

12 Ways to Speed up Your Biomass Boiler’s Accreditation into the Renewable Heat Incentive (RHI)

Friday, May 3rd, 2013

We’re really pleased to see that calls to the OFGEM RHI helpline are up some 90% and RHI applications have increased from January to March, in comparison to October to December. The quantity of accreditations is up by 38%.

Biocom biomass boiler at Earsham Hall

Earsham Hall

Treco and our partners have now gained accreditation for 53 biomass boiler projects, by managing the applications on their behalf. During the process of submitting application after application, we’ve found out a thing or two about how to quickly gain acceptance.

The application process for biomass boilers is becoming increasingly more streamlined and applications are taking an average of 30 days If you would like to find out more, give us a ring on 0845 130 9012 (from landlines) or 01884 250790 (from mobiles) or email us; info@treco.co.uk

Prior to Making Your Application

1. Make sure that your biomass boiler installation meets all of OFGEM;s Eligibility Requirements, which you can find here http://www.treco.co.uk/rhi-eligibility-requirements/

2. You will need to hang on to all of the biomass boiler manufacturer’s documentation, from commissioning certificates, to ensure you can prove that the installation was undertaken correctly and that it was installed after July 15 2009.

3. You must ensure that your biomass boiler system, including RHI compliant heat meters, has been installed by a company or individual trained, competent and experienced in the RHI’s requirements eg;

  • - An experienced and suitably qualified engineer
  • - Has experience and expertise in flow measurement and heat/steam measurement systems demonstrated by training and development records
  • - Has a relevant background in energy, utilities, building services, heating system design, heating system operation & maintenance
  • - Is covered by Professional Indemnity Insurance of at least £1m,
  • - Is unbiased and impartial. More information here; http://www.treco.co.uk/rhi-eligibility-requirements/
  • 4. Where an Independent Metering Report is required, make sure that your contract needs it to meet OFGEM’s requirements.During Your Application

    5. Make sure you complete the application in full as any missing data will result in your application being returned and will slow down the time it takes for you to gain accreditation and to start receiving payments for using your biomass boiler.

    6.All meter readings need to be sent in accurately and in kilowatt hours (kWh). You’ll also need to supply the required information regarding your heat meter’s model and the manufacturer; http://www.treco.co.uk/rhi-eligibility-requirements/

    7. You’ll need to supply photographs showing the meters and their serial numbers.

    8. Take a and supply to OFGEM a photo of the Biomass Boiler Information Plate and commissioning report or certificate.

    9. The right and consistent supporting documents are a further requirement and must be legible so that OFGEM can verify your information is consistent.

    Following Your Application

    10. We need to verify your identity and bank details. These must be posted to us and can’t be uploaded electronically. OFGEM must be able to check your bank details, which must be sent by post and the OFGEM online system will not allow you to upload electronically.

    11. Keep your official RHI number safe as you’ll be required to quote it in all correspondence, along with your login details for both ease of access and security.

    12. Do refer to this checklist as every time OFGEM have to question something, there will be delays in either your application or in your receiving payments.

Don’t Look Down – Containerised Biomass Boiler Delivery at Earsham Hall in Norfolk

Wednesday, May 1st, 2013

The first of our “Fat Boy” shipping containers has been delivered to site – at Earsham Hall in Norfolk http://www.earshamhall.co.uk/

The Boy Containerised Biomass Boiler

Fat Boy Biomass Boiler Container being craned into place at Earsham Hall

See the footage shot from the crane which lifted the container in place here; http://www.youtube.com/watch?v=ARZeHA7Zu8w

The “Fat Boy” container, which is a specially widened 40 foot High cube container, extends the standard 2.4m width with an extra 1.06m x 6m. The sizes have been specially designed to fall under a 3.5m width as above this size, the container would need transport with an escort.

Biocom biomass boiler at Earsham Hall

Earsham Hall

Visit the product page on the Treco website to find out more! http://www.treco.co.uk/product/Containers/Boiler+Room+Containers/

The container for this project features two cascaded 99kW Guntamatic Biocom biomass boilers pre fitted to give a capacity of 198kW , find out more about Biocom here http://www.treco.co.uk/list-products/Biocom/

Treco’s containers are built around a modular design and offer high structural strength and durability. They are delivered pre fitted with the biomass boiler, fuel store, flue system, buffer tank, expansion vessel, system pumps, all components and pipe work.

The footage has been shot from the top of the crane which lifted the container in place http://www.youtube.com/watch?v=ARZeHA7Zu8w

RHI Breaks the £9 Million Barrier, Biomass Boilers Maintain Lead!

Tuesday, April 30th, 2013

The Renewable Heat Incentive (RHI), which pays the owners of biomass boilers for generating and using renewable heat, has now broken the £9 million barrier in terms of payments made to date.

RHI Compliant Biomass Boiler

RHI Compliant Biomass Boilers from Treco

A total of 1,358 projects have been accredited as of today and total payments of £9,057,397.19 across all technologies including biomass boilers have been made to date.

The majority of installations have been in England, some 75.18% of the total, with 18.41% in Scotland and 6.41% in Wales.

Biomass boiler installations continue to dominate the scheme, with 91.56% of total installs and 99.56% of overall capacity being for biomass.  This in turn gives a breakdown of 74.56% of RHI accredited biomass boilers being in England and 19.09% being in Scotland and 6.15% being in Wales.

Treco's RHI biomass calculator

Calculate your RHI payments from biomass with Treco’s RHI calculator

56 biomass boiler installation projects undertaken by Treco and our partners have now gained accreditation and the clients are receiving their payments. Treco have also successfully assisted many clients with their applications, with many more in the pipeline. We now know the OFGEM system inside out and exactly what paperwork to send in to ensure your application is approved as quickly as possible and that you can start to receive payments as soon as possible. This means we can take the pain away and assist you in gaining the benefit from this great scheme!

How biomass boilers work

How biomass boilers work

If you would like to find out how the biomass and the RHI may work for your project, or how Treco can assist with your RHI biomass boiler application, please call our helpful and knowledgeable biomass team on 0845 130 9012 (cheaper from landlines) or 01884 250 790 (cheaper from mobiles) or drop us an email info@treco.co.uk

In the meantime, you can find out all about the scheme in some detail in a dedicated section of the Treco website www.treco.co.uk/renewable-heat-incentive/ , including our short summary of the RHI Guidance document www.treco.co.uk/uploads/rhi-guidance-summaries.pdf

Treco’s unique RHI calculator is also available as a free download  www.treco.co.uk/uploads/treco-rhi-calculator.xls This spread sheet can quickly show you the RHI payback at different kWh outputs, the fuel cost savings versus fossil fuels and the payback period, including the cost of finance for your biomass boiler project.

New Case Study Online! Biomass District Scheme Heats 16th Century Farmhouse, Food Processing Unit and Workshops on the Killerton National Trust Estate

Tuesday, April 30th, 2013

Yarde Farm is a 350 acre beef and arable enterprise based on the Killerton National Trust Estate in Devon. With the farmland including over 200 acres of flood plain in permanent pasture, a Higher Level Stewardship has been introduced to help manage a wide range of challenges.

Biomass Boiler at Yarde Farm

Biomass Boiler at Yarde Farm

The farmer was keen to use his wood fuel supply to reduce heating costs and to be self sufficient. The installation needed to be compliant with Renewable Heat Incentive (RHI) eligibility criteria.

A single 100kW Guntamatic Powerchip biomass boiler and mini district heating scheme replaced the oil boilers. The buildings were linked using insulated underground pipe.

The boiler was installed in a barn located 100 metres from the other buildings in the scheme. The boiler’s fuel store has been constructed to enable wood to be chipped directly into the fuel store or loaded by a handler.

Wood grown on site is contract chipped into fuel store and the system provides heating to 16th Century listed cob farm house, workshops and food processing unit as well as hot water to farm buildings in mini district heating scheme.

Biomass boiler at beef and arable enterprise Yarde Farm

Biomass boiler at beef and arable enterprise Yarde Farm

Wood grown on site is contract chipped into fuel store and the system provides heating to 16th Century listed cob farm house, workshops and food processing unit as well as hot water to farm buildings in mini district heating scheme.

Biomass Boiler at Yarde Farm

Biomass Boiler at Yarde Farm

The Result

  • Fuel Cost Saving; 50-80% (wood chips).
  • CO2 Reduced; Up to 96% or 44 tonnes compared to heating oil.
  • RHI Income; The RHI payments and the fuel cost savings ensure the project will be both environmentally and financially rewarding.

Fuel Consumption; 37 tonnes of wood chips, per annum. (based on 100kW boiler, in a similar application)

Fuel Cost Saving; (Source; Biomass Energy Centre) Wood chips; 80% (Farm utilises their own wood fuel).

CO2 Saving; (Source; Biomass Energy Centre) Up to 98% or 44 tonnes vs heating oil.

RHI Payments; A project of this size would gain an average of £11,300 every

year for 20 years, index linked to inflation.

Installed Cost; £73,000

Payback Period; 4-5 years (combining RHI income & fuel cost saving).

(*Financial information not specific to this project – figures are based on an average of several typical projects of this size. Current information on RHI payments for guidance only, not to be considered a guarantee. )

See the full case study here; http://www.treco.co.uk/case-study.php?UUID=13672431459152

Have You Seen Treco’s Biomass Boiler Adverts in the Poultry Press?

Monday, April 29th, 2013

Treco are running an ad campaign just now in Poultry World, NFU Farmer & Grower and NFU Poultry Forum.

The campaign is focused on growing awareness of how biomass boilers can help poultry farmers to save money on poultry farm inputs, to improve stock welfare and to increase margins. The advert is below;

Poultry World Biomass Boiler Advert

Poultry World Biomass Boiler Advert

For example, a 100kW biomass boiler serving a poultry house can help generate annual payments from the Renewable Heat Incentive (RHI) of £11,300 or more. Biomass boilers also generate a dry, indirect and efficient type of heat. This removes the products of combustion improves the environment in poultry houses, reduces farm inputs such as bedding or ventilation and helps to significantly increase margins per bird.

The cost of fuel for use in biomass boilers can also offer a cost saving of up to 80% per kWh, where wood fuel is chipped on site, so helps to generate the high and constant heat that birds need to grow.

This can offer payback on the total project cost of installing a biomass boiler of 5-6 years, as well as significantly increasing the margin per bird and delivering a saving far greater than just reducing fuel costs.

Menchine Poultry Farm’s containerised biomass boiler solution heats 6 poultry houses, improving stock welfare and reducing farm input costs

Menchine Poultry Farm’s containerised biomass boiler solution heats 6 poultry houses, improving stock welfare and reducing farm input costs

See the case study of how Menchine Poultry Farm’s containerised biomass boiler solution heats 6 poultry houses, improving stock welfare and reducing farm input costs http://www.treco.co.uk/case-study.php?UUID=13663734639558

 

Poultry House Biomass

Biomass reduces farm input costs at Hollyfield Farm

Or take a look at how the biomass boiler solution heats 5 poultry houses and farmhouse, improves bird welfare and saves money on farm inputs at Hollyfield Poultry Farm. http://www.treco.co.uk/case-study.php?UUID=13627368695095

 

Les Heywood, Biomass boilers at Hollyfield Farm

Les Heywood, Biomass boilers at Hollyfield Farm

Alternatively, take a look at Les Heywood’s write up about how renewable biomass energy revolutionises poultry production here;  http://www.treco.co.uk/blog/renewable-biomass-energy-revolutionises-poultry-production/

If you would like to find out more, give us a ring on 0845 130 9012 or 01884 250 790 or drop Treco an email info@treco.co.uk

A Guide to Using Grain and Miscanthus in Biomass Boilers (The Hidden Cost of Poor Quality Fuel for Use in Biomass Boilers Part 2)

Thursday, April 25th, 2013
Miscanthus fuel for use in biomass boilers
Miscanthus fuel for use in biomass boilers

Further to yesterday’s blog http://www.treco.co.uk/blog/the-hidden-cost-of-poor-quality-fuel-for-use-in-biomass-boilers/ about the hidden cost of poor quality wood fuel, today’s blog looks at the use of grain and miscanthus as fuel in biomass boilers and offers some guidance on what constitutes good quality fuel for use in Guntamatic Powerchip http://www.treco.co.uk/list-products/Powerchip/ Biocom http://www.treco.co.uk/list-products/Biocom/ or Powercorn http://www.treco.co.uk/list-products/Powercorn/  biomass boilers.

 

Grain for use as fuel in biomass boilers

Grain for use as fuel in biomass boilers

Grain (Oats, Wheat and Barley)

Grain can be an economical and convenient fuel for use in biomass boilers. All types of “pourable” grain such as oats, wheat and barley (all which have a low nitrogen content) can be used in Guntamatic’s Powerchip, Biocom and Powercorn biomass boilers.

Grain must not be used in our biomass boilers with a residual moisture content of more than 13%. Otherwise, energy that would be used to generate heat is used to burn off water, which reduces the boiler’s performance and gives less heat for the same amount of fuel and the same cost.
As the fusion point of grain ash (which is the point of clinker formation, where the fuel forms lumps which can reduce the boiler’s performance) is around 700°C, compared to wood ash at 1,200°C.

The moving, self-cleaning step grate in the Guntamatic Biocom, Powercorn and Powerchip biomass boiler helps keep fuel moving and prevents clinker from causing problems within the boiler and reducing its performance.

It is also advisable to add approx. 0.3 – 0.5% by weight of slaked lime (calcium hydroxide Ca(OH)2) to the fuel before use in boilers with ratings up to 50 kW and 0.5 – 0.8% for boilers with ratings over 50 kW. That increases the calcium content of the fuel, thereby raising the ash fusion point and reducing the amount of clinker that can form in the first place.

The calorific values of grain can vary slightly, with Barley giving 4.3-4.4 kWh per kg and Wheat giving 4.5-4.6 kWh per kg. Grain is a slightly denser fuel than miscanthus, so will require less space to store for the same amount of heat

Miscanthus for use as fuel in biomass boilers

Miscanthus for use as fuel in biomass boilers

Miscanthus

Miscanthus, (or “Elephant Grass”) is a perennial grass originating from Asia. It is becoming popular as an energy crop as it can easily and quickly grow on poor quality land, with no need for fertilisers or very much intervention, making its cultivation relatively simple and straightforward.

The crop offers a limited yield in the first year of cultivation and harvesting usually takes place in the 2nd or 3rd year. Crops can reach 3-4 metres in height and have a lifecycle of up to 20 years.  The dried straw from the plant’s stems is harvested annually from the 3rd year of cultivation using a combine harvester and then chopped. The crop should have a maximum moisture content of 20% when used in our biomass boilers.

Miscanthus can be used as biomass fuel in pelleted or chopped for in Guntamatic Powerchip, Powercorn and Biocom biomass boilers. These boilers, when set up for miscanthus, are supplied with a special stainless steel firebox liner in order for the biomass boiler to cope with the acidic nature of this fuel.

Miscanthus has to be stored dry, with sufficient ventilation and must not have a moisture content above 15%. It should also conform to the W20 fuel quality standard for air dried chopped or pelleted miscanthus or W30 for fuel which is suitable for storage and drying.

Miscanthus has a calorific value of 3.6 – 4kWh per kg and a weight of 70-90kg per M3. With a slightly denser make-up, miscanthus will need slightly more space than grain to store enough fuel to generate the same amount of heat.

The fusion point of miscanthus ash (which is the point of clinker formation, where the fuel forms lumps which can reduce the boiler’s performance) is around 900°C,  compared to wood ash at 1,200°C. The moving, self-cleaning step grate in the Guntamatic Biocom, Powercorn and Powerchip helps keep fuel moving and prevents clinker from causing problems within the boiler and reducing the boiler’s performance.

In addition, it is advisable to add approx. 0.3 – 0.5% by weight of slaked lime (calcium hydroxide Ca(OH)2) to the fuel before use for boilers with ratings up to 50 kW and 0.5 – 0.8% for boilers with ratings over 50 kW. This increases the calcium content of the fuel, thereby raising the ash fusion point.

We do hope the information above is useful, but please do contact team on 0845 130 9012 or via info@treco.co.uk if you have any questions.

The Hidden Cost of Poor Quality Fuel for Use in Biomass Boilers

Wednesday, April 24th, 2013

We’ve seen a rise in problems related to the use of poor quality wood chip and wood pellet fuel in our biomass boilers. Although Treco does not supply wood fuel, we know lots of people that do and thought that we would write a feature to highlight the issue and to offer some tips and guidance.

 

Wood Pellets for biomass boilers

Wood Pellets for biomass boilers

The Benefits of Using Good Quality Fuel in Biomass Boilers

1.    Fuel Cost Saving of up to 80%

When the correct grade and quality of wood fuel is used in Treco’s biomass boilers, fuel cost savings of up to 80% versus fossil fuels has seen our clients save a lot of money by moving from oil or LPG to biomass.

2.    The Best Performance from your Biomass Boiler

In addition, when the correct grade and quality of wood fuel is used the performance of the boiler is maximised, enabling peak efficiencies of up to 96% to be achieved and the most heat for your money to be delivered from your biomass boiler.

3.    Sustainable and Renewable

Unlike our supplies of oil, LPG and mains gas, quality assured biomass fuel is sustainable and renewable so offer futures fuel security in the face of dwindling reserves of fossil fuels.

4.  CO2 Saving of Up to 98%

Biomass fuel per se also offer a CO2 reduction of up to 98% versus electricity and 96% versus oil and LPG. So, for those simply wishing to reduce their carbon footprint, biomass offers an easy way to do so.

Biomass benefits for code for sustainable homes

Biomass benefits for code for sustainable homes

5. Planning, Code for Sustainable Homes, Building Regulations and the RHI

With such significant CO2 savings and such low emissions from the Guntamatic Powerchip, BMK, Biostar and Biocom biomass boilers, there are a range of benefits to those involved in new build.

These range from ease of planning, to compliance with the new maximum emission levels soon to be introduced (summer 2013) in the Building Regulations to gaining advantages in Code for Sustainable Homes Developments. See our overview of how biomass offers advantages in Code for Sustainable Developments here;  www.treco.co.uk/blog/why-biomass-offers-advantages-for-code-for-sustainable-homes-developments/

The new emission levels to be applied in the Building Regulations will be a maximum of 30g/GJ particulate matter and 150g/GJ nitrogen oxides and this will also be a requirement for all new applications for inclusion in the Renewable Heat Incentive (RHI).

6.    Peace of mind and an Easy Life

Good quality wood fuel, combined with a robust, efficient and automated fuel delivery system to the biomass boiler, will ensure ease of use and will make switching to biomass from fossil fuels straightforward for the user. Done correctly and with the right biomass boiler system should involve no more effort by the user than will oil or LPG, but can require more effort if done badly.

Problems with Poor Quality Fuel

However, the use of poor quality fuel is one of the most common issues that can result in Treco’s biomass customer support being called out to investigate faults on site. The most common issues that poor quality wood fuel can cause include the following, although the list is not exhaustive;

  • Reduced boiler performance; burning off water which means a higher unit cost to generate the same amount of heat.
  • Contaminated fuel increasing your carbon footprint, particularly if you are located in a UK Smoke Control Area.
  • Fly ash can be generated which is hot and can cause flammable materials to catch fire or injury to persons.
  • Poorly constructed and maintained fuel stores containing stones or areas where moisture/ rainwater can enter and reduce the quality of the fuel or require more time to reduce moisture below acceptable levels.

The Characteristics of Good Quality Fuel
The characteristics of good quality biomass fuel vary, depending on the type of fuel but a general rule is that the fuel should be free from contaminants, metals or any other pollutants and not be “wet” or have excessive moisture content. Great care must be taken when planning to use wood waste to ensure it does not feature nails, glues or other contaminants. For this blog, we have focussed on logs, wood chips and wood pellets.

wood burning boiler - logs to use

Logs for biomass boilers

1.    Logs

For use in the Guntamatic BMK www.treco.co.uk/list-products/BMK/ , logs should not be burned until they have been adequately seasoned so they have moisture content below 20%. It is ideal to have no nails, barbed wire or contaminants such as tanalised coatings or preservatives as this will add to the boiler’s emissions, as opposed to delivering the high up to 98% CO2 savings that biomass can offer compared to fossil fuels.

Hard woods will take longer to season (roughly 2 years) than soft woods (1-1.5 years) and the ideal size for use in the BMK log boiler is 500m in length and 12-15cm thick.

Coarse wood chips (above G30) can be used in the Guntamatic BMK, but it is important to always cover each load of coarse wood chips with a layer of logs and to always refill with a layer of logs before a layer of coarse wood chips.

Contract Chipping for Biomass Boilers

Contract Chipping for Biomass Boilers

2.    Wood Chips

The Guntamatic Powerchip www.treco.co.uk/list-products/Powerchip/ , which also burns wood pellets, grain and chopped or pelleted miscanthus, is designed for burning G30 wood chips, with an average wood chip size of 3mm and a maximum moisture content of 30%. It is not advisable to burn wood chips with a significant percentage of water as energy that could otherwise be used to generate heat is used to burn off the water in the fuel.

Wood chips then generally fall into 2 categories – bought in or contract chipped on site.

Bought in Wood Chips

If buying in wood chips, care must be taken to select a supplier who can give you assurances of quality, such as being approved by HETAS www.hetas.co.uk/consumer/fuel-quality/ against the Woodsure www.woodsure.co.uk/producer_intro.htm or ENplus www.enplus-pellets.eu/ fuel quality standards.

A good starting point is to view the Carbon Trust and Biomass Energy Centre’s National Biofuel Supply Database. Their interactive map enables you to zoom in and locate suppliers in your area and filter by both fuel type and either Accreditation by ENplus or Woodsure. We like it so much we have included it on the Treco website; www.treco.co.uk/fuel/

It is also important to visually inspect any delivery of wood chips to ensure that it does not contain nails, barbed wire, animal carcases or other contaminants that may reduce the performance of your boiler. A moisture meter can also be a great way of establishing if your wood chips have the ideal below 30% moisture content.

Contract Chipped on Site

If you have your own supply of wood fuel, the largest savings of up to 80% versus fossil fuels can be made, with prices of £50 per tonne being achievable. However, there are a range of considerations relating to quality. Firstly, the wood fuel needs to be seasoned so that moisture levels are below 30%. The time taken to season the wood fuel can be between 1-2 years, with hardwoods taking longer to season than softwoods. Once the logs are seasoned and dry enough to burn efficiently, a large number of our clients are making use of the contract chipping service that a number of local suppliers offer. However, it is very important to ensure that the chipping machine that the supplier uses enables fuel quality chips to be made, which conform the G30 fuel standard.

Whether you buy in or chip your own wood fuel, further consideration needs to be given to fuel storage. The fuel store needs to be regularly swept (just before refill) in order to ensure there are no stones or other foreign objects that may reduce the boiler’s performance. Additionally, the fuel store needs to be set up so that water cannot enter and there is sufficient ventilation to allow your wood fuel to breathe. There are other considerations, so do take a look at our fuel delivery systems, which give a range of other tips and bits of advice. http://www.treco.co.uk/fuel-stores/

Wood pellets for biomass boilers

Wood pellets for biomass boilers

3.    Wood Pellets                                 

They should be dry, clean, mechanically robust and to the appropriate fuel grade standard, with no additives or binding agents. Wood pellets are generally made from sawdust, with their structural integrity achieved by compression at the pellet processing plant. Treco’s biomass boilers require 6mm diameter wood pellets to the EN14961 fuel standard and with a maximum moisture content of 10%. We recommend only using quality assured suppliers, to get the most heat for your money.

For use in the Guntamatic Biocom  www.treco.co.uk/list-products/Biocom/ , the ideal characteristics of wood pellets should be 5-30mm in length and 5-6mm in diameter, with a water content of 8-10% and ash content of 0.5%. This gives a bulk weight of 650kg/m3 and 4.9kWh per kg.

Wood pellets should also be mechanically robust, with to avoid disintegration, with a hard and shiny surface, to enable them to easily flow through the boiler’s fuel delivery system. If the wood pellets are not, they may turn into dust, which will not work well in the boiler.

As a general rule, wood pellets should be stored in absolutely dry storerooms, with adequate ventilation and the appropriate levels of fire protection. There are other considerations, so do take a look at our fuel delivery systems, which give a range of other tips and bits of advice. http://www.treco.co.uk/fuel-stores/

We will be blogging other tips and advice regarding wood fuel supply over the coming months, so do watch this space!

Twin Wall Flue Systems for Biomass Boilers

Tuesday, April 23rd, 2013

There are a number of considerations for designing the flue system for a biomass boiler installation. Our project management team will manage this for Treco customers, but some important considerations are listed below. We fit Twin Wall, Insulated stainless steel multi-fuel chimney systems for Treco installs, which are eminently suitable for modern biomass boiler applications.

However, please contact us on 0845 130 9012 or email us at info@treco.co.uk to discuss the flue requirements for your biomass boiler project.

Twin wall flue systems for biomass boilers

Twin wall flue systems for biomass boilers

Regulations

All twin wall flue systems for biomass boilers (including log boilers, wood chip boilers, wood pellet boilers) must be installed to comply with Document J of the Building Regulations in England and Wales and part F of the Building Regulations in Scotland, as well as to the flue manufacturer’s installation instructions.

Flue Design

The biomass boiler twin wall flue system, from the point it leaves the building, should remain as straight as possible and be high enough to ensure sufficient draught to clear the products of combustion. The height necessary for this will depend upon the type of the appliance, the height of the building and the number of offsets within the system. However, a minimum flue height of 4.5 metres should is recommended in the Building Regulations.

Where it is not possible to construct a vertical flue for your biomass boiler system, Building Regulations dictate that no part of a chimney should form an angle greater than 45° from the vertical, except where it may be necessary to use a very short horizontal section, not exceeding 150mm, of flue to connect to a back outlet appliance. The run between offsets should not exceed 20% of the overall height of the chimney. In both instances, a maximum of two offsets in any one flue run should be used. Cleaning access must be provided in chimney systems with two offsets. It is also recommended that a vertical rise of 600mm should be allowed, immediately above the appliance before any change of direction.

Where the flue passes through a combustible floor or ceiling, an air gap clearance as per the manufacturer’s installation instructions is required. In multi-fuel applications and where the flue gas temperature is greater than 250°C, the ventilated fire stop and ventilated support components must be used at the bottom and top of the shaft. No joints can be made within the thickness of any floor or ceiling joists. The twin wall flue system must project below the ceiling in accordance to the diameter of the flue pipe.

Use of an adjustable length within the flue pipe connection or twin wall flue system immediately above the appliance enables removal of the appliance later without dismantling the full system.

In the room where the biomass boiler appliance is installed, provision should be made for an air vent. This is required to provide adequate air supply to allow the appliance and flue to operate efficiently. These requirements are specified in the Building Regulations. Where a flue passes through an external wall, a wall sleeve must be used.

Flue Size

The size of the chimney system should be as recommended by the biomass boiler appliance manufacturer’s installation instruction and in most cases should not be smaller than the appliance outlet. Confirmation from the manufacturer will be required if you wish to reduce the flue size. Flue sizing for commercial biomass boiler applications will depend on individual site details and must be designed and sized in accordance with manufacturer’s criteria. For open fireplaces and inglenooks with openings larger than 500mm x 550mm, a flue size with a cross sectional area equal to 15% of the total face area of the fireplace opening is required. On multi-fuel or wood burning closed biomass boiler appliances of up to 30kw rated output, the minimum flue size must be a 150mm internal diameter.

Support Components

Load bearing supports eg. wall supports and ceiling/joist supports are required to take the vertical weight of a twin wall flue system.  Non load bearing supports eg. wall bands and roof/rafter supports give lateral support throughout the chimney system. Wall bands should be fitted every 3 metres and where the flue offsets to ensure the system is adequately supported. Where the flue is free standing above the roof line a height of up to 3 metres can be achieved unsupported with the use of a reinforced or extended locking band at the joint immediately below and every joint above the roof level.

Twin wall flue systems for biomass boilers

Twin wall flue systems for biomass boilers

Provision for sweeping, cleaning and maintenance

Provision should be made for inspecting and cleaning the flue. This is particularly important on solid fuel applications. It is recommended that flues serving solid fuel appliances be swept and maintained as frequently as necessary but at least once a year.

Please contact us on 0845 130 9012 or email us at info@treco.co.uk to discuss the flue requirements for your biomass boiler project.

The Benefits of Biomass Boiler District Heating

Monday, April 22nd, 2013
Biomass Boiler District Heating

Biomass Boiler District Heating

Biomass boiler district heating applications are where several buildings or zones are heated by a single biomass boiler (or wood burning boiler, log boiler, wood chip boiler or wood pellet boiler) via a heat “network”.

This involves circulating hot water to several buildings or “Zones” via underground, pre-insulated pipes (also called “heat main”).

The heating circuit within each building or zone is isolated from the biomass boiler which provides the main source of heat, with no combustion occurring at the point of use. Instead, a control system such as a Treco Consumer Interface Unit is used in place of a biomass boiler, which offers all the control that a full boiler would give at the point of use, but in a far smaller package.

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Key Benefits

There are a number of advantages to biomass district heating.

Fuel Cost and CO2 Savings Magnified

Biomass per se offers CO2 savings of up to 96% and fuel cost savings of up to 80% versus fossil fuels. District heating with biomass can drive further economies of scale and exponentially lower emissions than with multiple localized boilers. Where the installation can be on a scale of 50-400kW, this can become highly environmentally and economically beneficial with savings multiplied across multiple units, buildings or zones.

Biomass Boiler District Heating

Biomass Boiler District Heating Fuel Cost Savings

Building Regulations, RHI and Code for Sustainable Homes Compliance

For housing developers, these CO2 savings will give a significant advantage in Code for Sustainable Homes Developments and easy compliance with Document J of the Building Regulations (Combustion appliances and fuel storage systems) and Document L of the Building Regulations (the Conservation of fuel and power).

The lower carbon footprint synergies of a high efficiency biomass boiler heating several zones of buildings, the use of renewable fuel and district heating combined can also ensure easy compliance maximum emission levels. The tougher maximum emission levels soon to be introduced in the Building Regulations and the accreditation criteria for entry into the Renewable Heat Incentive are due to come in during summer 2013 will specify maximum emissions of 30g/GJ particulate matter and 150g/GJ nitrogen oxides.

Biomass benefits for code for sustainable homes

Biomass benefits for code for sustainable homes

Commercial Landlord Advantages

Biomass district heating offers commercial landlords the opportunity to sell low cost heat to tenants or to sell biomass heat at a profit.

These stem from the heating circuit within each building or zone being isolated from the biomass boiler providing the main source of heat.

Heat usage levels can be monitored by the quantity of hot water used in the relevant zone being measured via a heat meter. This allows delivered heat to be accurately and easily billed.

Tenanted properties which are heated by renewable energy can also be easier to let and to keep let, with less time left unoccupied and not generating rental income.

Heat Metering for Biomass Boiler District Heating

Total control – Heat Metering for Biomass Boiler District Heating

Control and Safety at the Point of Use

With combustion only occurring centrally, the occupants or tenants in each individual zone are given a safe environment in which to live or work, with no annual safety checks, carbon monoxide alarms or health and safety provisions required at the point of use. This gives tenants all of the controls they would expect from a full boiler system, but in a smaller and safer package.

This makes biomass district heating advantageous for use in care homes, social landlords, hospitals, schools or any other applications where the owners, Energy Service Company (ESCO) or maintenance provider will have a legal duty of care and safety to building occupants.

Ease/Lower Costs of Maintenance and Servicing

In addition, district heating offers a range of administrative benefits, time and cost savings, as well as huge potential maintenance and servicing advantages.

Money for Green Heat; The Renewable Heat Incentive – Available for Domestic Properties NOW!!!!

Installations featuring a single boiler serving a single domestic property will not be eligible for the Renewable Heat Incentive (RHI) until April 2014.

However, district heating can offer homeowners access to the fuel security and generous payments that commercial, non-profit, public sector and charitable organisations currently enjoy. Where a single boiler serves more than one property (i.e with more than one Council Tax Account), the installation will be deemed as commercial and will be eligible for 20 years of payments from the commercial RHI, which has been available since November 2011.

RHI Compliant Biomass Boiler

RHI Compliant Biomass Boiler

Remote Control

Remote meter reading and heating control by web based applications or GSM are possible, as are remote diagnostics to ensure reliable operation. This can provide landlords (who have multiple tenanted properties) with ease of management, particularly if their properties are in different geographic locations. This can offer time and financial savings from not having to travel to remote locations.

In addition, with no fuel usage at the point of use, landlords can continue to provide warmth and comfort to tenants during extreme weather conditions, when a fuel delivery may not be possible and to provide a service to tenants which avoids the effort of them handling fuel.

Key Features and Components

Treco’s biomass district heating solutions are client-bespoke and suit a variety of applications, so please contact us on 0845 130 9012 or email us at info@treco.co.uk to discuss your project. Alternatively, do take a look at Treco’s case studies;  www.treco.co.uk/customer-satisfaction

Some of the key components of district heating schemes include;

  1. Boilers
  2. Buffer Tanks
  3. Fuel Stores
  4. Boiler Houses
  5. Expansion Vessels/Tanks
  6. Pre Insulated Underground Pipe
  7. Consumer Interface Units
  8. Flue Systems
  9. Heat Meters
  10. Remote Monitoring Systems

11. All associated electric and plumbing connections, pumps, valves